Cold Extrusion Process

Cold Extrusion Process

Gear Cold Extrusion Process Parts Manufacturer Product Description and Process Gear Cold Extrusion Process Parts Manufacturer Production process: cold extrusion process Machining process: CNC machine, machining center, lathe, mill machine, drill machine, etc. Surface treatment process: anodic...

Send Inquiry

Gear Cold Extrusion Process Parts Manufacturer

Product Description and Process

Gear Cold Extrusion Process Parts Manufacturer

Production process: cold extrusion process

Machining process: CNC machine, machining center, lathe, mill machine, drill machine, etc.

Surface treatment process: anodic oxidation, Dacromet coating, paint coating, powder coating, electrophoretic coating etc.


Product Material and Uses

Normally produce with aluminum L1, L2, L3, L4, L5, Aluminum alloy LF21, LY11, LY12, LD10, Brass H62, H68, carbon steel Q195, Q215, Q235, Q255, 10, 15, 20, 25, 30, 35, 40, 45, low alloy steel 15Cr, 20Cr, 20MnB, 16Mn, 30CrMnTiA, 12CrNiTi, 35CrMnSi, stainless steel 1Cr13, 2Cr13, 1Cr18Ni9Ti, etc.

The extrusion products are widely used for auto-car parts, truck parts, train parts, vehicle components, aviation industry components, gear parts, spline parts, universal joint crossing shaft, other machinery components, etc.


Extrusion Process

Extrusion process is used for manufacturing long and straight metal parts. The shape of the cross-sections can be solid round, rectangular, to T shapes, L shapes and Tubes etc. Extrusion is done by squeezing the metal in a die by using a mechanical or hydraulic press.

Extrusion is capable of producing compressive and shears forces in the stock material. As tensile is not produced, this makes very high deformity a possibility without actually tearing the metal. A wear resistant material lines the cavity in which the raw material is contained. This helps to resist the high radial loads as the material is pushed into the die.


Features of Extrusion Process:

Cost effective: Minimizes the need for secondary machining process.

Surface finish: For steel is 3 µm; (125 µ in), for Aluminum and Magnesium -0.8 µm (30 µ in).

Cross-section: Wide variety of cross-sections can be made.

Minimum thickness: For steel 3 mm (0.120 in), for Aluminum and Magnesium 1mm (0.040 in).

Minimum cross section: For steel 250 mm (0.4 in) for steel.

Corner and fillet radii: 0.4 mm (0.015 in) for Aluminum and Magnesium, for steel the minimum corner radius is 0.8mm (0.030 in) and 4 mm (0.120 in) fillet radius.


An example of Hot Extrusion Process using Aluminums Alloy is briefly described here:

The alloyed press bars are cut into smaller pieces and heated up in an induction furnace to 450ñ500°C. The bar is then pressed with very high force using speeds between 5ñ50 m/min through a hollowed tool. As a result a profile is formed. The length of the profile ranges between 25ñ45 m. Immediately after the pressing operation, profile is cooled with air or water.

The profile is straightened and internal stresses released by stretching it in a pulling machine just after cooling. The profile is then cut into required lengths.

Finally ageing gives the strength of the material. This can be done by natural ageing at normal temperature or artificial ageing done at elevated temperature of 170ñ185°C.

Application of Extrusion Process: Trim parts as used in automobile and construction equipment, railings, window frame members, structural parts etc.


Hot Tags: cold extrusion process, manufacturers, suppliers, factory, company, foundry
Related Products

Copyright © Zhengzhou EverBright Machinery Co.,Ltd All Rights Reserved.